Double Walled Boxes

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Double-walled boxes or twin-walled boxes are corrugated cardboard packaging that protects delicate or heavy items during shipping and handling. These boxes are constructed with two layers of corrugated cardboard bonded to form a sturdy and durable packaging solution. The two layers of cardboard provide extra strength and cushioning, making them ideal for transporting fragile items such as electronics, glassware, and artwork. The double-walled box also helps distribute the contents’ weight evenly, preventing damage or breakage during transportation. Additionally, the air pockets between the layers of cardboard act as insulation, helping to keep the box’s contents at a stable temperature during shipping. The double-walled box comes in various sizes and shapes to accommodate different types of items. They are also available with custom printing options, making them popular for e-commerce businesses and retailers who want to brand their packaging. The double-walled box is a reliable and cost-effective option for protecting items during transit.

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Box Style Double Walled Boxes
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT


When shipping products, choosing the right packaging is important to ensure that your items arrive safely and undamaged. The double-walled box is one type of packaging that has become increasingly popular in recent years.

What are double-walled boxes?

Double-walled boxes comprise two layers of corrugated cardboard with a layer of insulation between them. This makes them stronger and more durable than single-walled boxes, which only have one layer of cardboard.

The two layers of cardboard in a double-walled box provide extra protection against impact, compression, and puncture. The insulation layer also helps keep the box’s contents at a more consistent temperature, which is important for items that are sensitive to heat or cold.

Why choose double-walled boxes for shipping?

There are several reasons why double-walled boxes are a smart choice for shipping.

Extra protection

Double-walled boxes offer extra protection for your items during shipping. The two layers of cardboard and the insulation layer provide a buffer against impact, compression, and puncture, which can help to prevent damage to your products.


Double-walled boxes are more durable than single-walled boxes. They’re less likely to crush or puncture during shipping, so your products are more likely to arrive in good condition.

Temperature control

The double-walled box’s insulation layer helps maintain a consistent temperature inside the box. This is important for items sensitive to heat or cold, such as food, electronics, and pharmaceuticals.


Although customized double-walled boxes are more expensive than single-walled boxes, they’re still a cost-effective choice for shipping. Because they provide extra protection, they can help to reduce the number of damaged items and the cost of returns.

Environmentally friendly

Double-walled boxes are more environmentally friendly than single-walled boxes. They’re made from recycled materials and can be recycled again after use.

How to choose the right double-walled box for your products

When choosing a custom printed double-walled box for your products, there are several factors to consider.


Choose a box that is the right size for your products. A too-big box will allow your items to move around during shipping, increasing the risk of damage. A box that is too small may not provide enough protection.


Consider the weight of your products when choosing a box. Double-walled boxes are stronger and more durable than single-walled boxes, but they still have weight limits. Make sure you choose a box that can safely support the weight of your items.


If your products are fragile, you may need to choose a box with extra cushioning, such as foam inserts or bubble wrap. This will provide additional protection against impact.

Temperature sensitivity

If your products are sensitive to temperature, choose a box with an insulation layer. This will help to maintain a consistent temperature inside the box during shipping.


Consider the cost of the box when choosing a packaging solution. Double-walled boxes are more expensive than single-walled boxes, but they provide extra protection and can help to reduce the cost of damaged items and returns.


In conclusion, double-walled boxes are a smart choice for shipping products. They provide extra protection, are more durable than single-walled boxes, and help to maintain a consistent temperature during shipping.

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