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Mobile Battery Packaging

Protect and present your mobile batteries with custom-engineered packaging designed for safety and compliance. From lithium-ion to polymer cells, our boxes feature anti-static liners, non-conductive dividers, and foam inserts. Fully customizable with magnetic closures, printing, and inserts tailored to your battery specs. Built in the USA with fast turnaround, sustainable options, and no minimum order quantity.

Custom Mobile Battery Packaging Engineered for Protection, Compliance & Brand Power

In an industry where safety meets innovation, your mobile battery packaging isn’t just a box; it’s a statement. At Pioneer Custom Boxes, we build engineered packaging for mobile batteries that ensures product integrity, meets global compliance, and elevates your brand in one seamless solution. 

Whether shipping lithium-ion cells, launching new battery-powered tech, or protecting aftermarket phone batteries, our packaging helps you deliver performance with peace of mind.

What Is Mobile Battery Packaging, and Why It Matters

Mobile battery packaging is a precision-crafted enclosure designed to safely protect and transport energy cells. 

With increasing demand for power-dense lithium-ion and lithium-polymer batteries, packaging must meet exacting standards for safety, sustainability, and shipping. 

Our custom solutions are used by electronics brands, mobile accessory companies, and e-commerce battery resellers across the United States.

Unmatched Safety & Regulatory Compliance

Built for Hazardous Materials

Lithium batteries are classified as hazardous materials. Our packaging is engineered with non-conductive materials, anti-static liners, and secure cell partitions to prevent terminal contact, overheating, or short circuits.

Global Transport Regulations

We help you meet UN 38.3 testing protocols, IATA packaging rules, and DOT regulations. Each box has optional warning labels, custom hazard icons, and temperature-resilient barriers to prevent thermal events during air or ground transit.

Innovative Structural Design for Battery Integrity

Engineered Materials for Protection

Each battery has unique risks and requirements, from pouch cells to cylindrical packs. We design battery boxes with multi-layer corrugated boards (32 ECT or higher), rigid cardboard walls, and EVA or EPE foam inserts for optimal shock absorption. Check out our custom rigid boxes for heavy-duty options.

Optional Features

Optional PVC windows, tamper-evident seals, and conductive shielding liners offer total safety during shipping and warehousing. Your batteries arrive intact, every time.

Custom Sizes, Inserts, and Configurations

Fully Custom Box Dimensions

No two batteries are the same. That’s why we let you define every dimension, from single-cell mailers to multi-slot blister trays.

Inserts & Compartments

Do you need room for documentation, cables, or accessories? We integrate partitioned inserts or thermoformed trays. 

Whether your product is a replacement smartphone battery, a smartwatch module, or a GPS device cell, we’ll create packaging built around its shape and purpose.

Premium Printing & Branded Protection

High-Impact Visual Design

Our mobile battery packaging doesn’t just protect; it markets. We offer CMYK and PMS printing with UV coatings, foil stamping, and textured finishes.

Functional Labeling

Your logo, product specs, and compliance labels can be applied in high resolution on every surface. Every box has matte, gloss, or soft-touch lamination finishes. 

Custom QR codes or NFC-embedded panels can be added for tech-enabled customer engagement.

Real-World Use Cases

We design mobile battery boxes for a wide range of applications:

  • Smartphone and tablet battery replacements
  • Power banks, wireless chargers, and portable energy packs
  • Electric scooter and e-bike batteries
  • IoT sensors and smart home backup cells
  • Battery kits for industrial handhelds and tools

B2B electronics suppliers, Amazon FBA sellers, battery refurbishers, and D2C mobile brands use our packaging.

Sustainable Yet Strong Packaging Options

Eco-Conscious Materials

Sustainability doesn’t mean sacrificing strength. We offer recyclable and biodegradable materials, soy-based inks, and FSC-certified paper stock that meet the highest environmental standards.

Eco Branding

You can add a “Green Certified” badge to reflect your brand’s commitment to eco-conscious packaging without compromising structural durability.

Why Pioneer Custom Boxes Is the Right Partner

We combine speed, compliance, and customization into every box we make. Our low MOQs, U.S.-based manufacturing, and free nationwide shipping give you the edge in a competitive, regulation-heavy market. Our expert packaging engineers and designers work with you from concept to delivery, ensuring you receive smart, safe, and on-brand packaging.

Get Started Today

Need battery packaging that meets regulations and makes your brand unforgettable? Let’s build it together.

Frequently Asked Questions from our Customer

What types of batteries can your packaging accommodate?

We custom-build solutions for lithium-ion, lithium-polymer, NiMH, and other energy cell types used in mobile devices and accessories.

Can I print compliance symbols and safety labels on the boxes?

We offer full-colour printing for hazard warnings, certification marks, recycling symbols, and more.

Are your boxes safe for air cargo and international shipping?

Absolutely. We design our packaging to meet IATA, UN 38.3, and DOT shipping standards.

Can I get eco-friendly packaging for mobile batteries?

Yes, we offer recyclable and biodegradable options that reduce your carbon footprint while maintaining safety.

What’s the minimum order size?

We provide low MOQs to support startups and bulk pricing for high-volume operations.

Let’s create packaging that powers your batteries and your brand. Contact us via call at (855) 466-6990 and email us at sales@pioneercustomboxes.com to get your packaging quote for personalized mobile battery cell packaging.

Box Style Mobile Battery Packaging
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

Frequently Asked Questions

Why is custom packaging important for mobile batteries?
Custom packaging provides safety, compliance, and brand visibility. It protects batteries during storage and shipping while helping your brand stand out on shelves.
Durable options like corrugated cardboard, rigid boxes, blister packs, and eco-friendly kraft are commonly used to ensure shock resistance and sustainability.
Yes, mobile battery packaging must comply with international shipping and safety standards (such as UN 38.3 and IATA guidelines) to prevent hazards and ensure safe transportation.
Absolutely. You can print logos, safety warnings, usage instructions, and even QR codes for product authentication on your packaging.
Yes, features like holographic seals, tamper-evident designs, and security labels can be added to protect customers and strengthen brand trust.

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